BHIDE'S INSTITUTE OF TESTING TECHNOLOGY PVT. LTD.
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Welcome to BHIDE'S INSTITUTE OF TESTING TECHNOLOGY PVT. LTD.
 
( Mumbai, India )



  
                                                                                                                                                           
                                                                                                                                                            COURSE CONTENTS
 

1)         MAGNETIC PARTICLE TESTING (MPT) : LEVEL – I

Theory: Basics of Magnetism, Magnetization Techniques, Types of currents, Inspection Mediums, Inspection Techniques, Test Equipments & Accessories, Demagnetisation, Types of Indications, Manufacturing processes and types of discontinuities.

Practicals:  Yokes, Prods, Headshot, Central Conductor and Coil Techniques, Using dry / wet ordinary / wet fluorescent powders, Interpretation of indications, Demagnetisation , Recording of Test results.
 

2)         MAGNETIC PARTICLE TESTING (MPT) : LEVEL – II

Theory: Basics of Magnetism & Electromagnetism, Magnetisation Techniques and selection, Types of Currents, Inspection  Mediums, Inspection Techniques, Test Equipment & Accessories, Demagnetisation Techniques , Manufacturing Processes and types of Discontinuities, Codes, Procedures and acceptance standards, Understanding procedures,

Practicals:  Yokes, Prods, Headshot, Central Conductor, Coil Techniques, Using dry, wet ordinary and wet fluorescent powders, Demagnetisation, Interpretation of Indications, Recording and Reporting of Test results, Preparation of procedures.

3)         LIQUID (DYE) PENETRANT TESTING (LPT) : LEVEL – I

Theory : Basics of Penetrant Testing , Penetrant Groups, Pre-cleaning Methods, Penetrant Removal Techniques, Types of Developers and application procedures, Inspection Procedures, , Sensitivity & Resolution concepts, Accessories, Types of Discontinuities.

Practicals: use of Visible (Red) and Fluorescent Penetrant of various types, Use of dry/ wet/ solvent suspended developers. Interpretation of Indications,  Recording of Test results.
 

4)         LIQUID (DYE) PENETRANT TESTING (LPT) : LEVEL – II

Theory: Basics of Penetrant Testing, Precleaning Methods, Penetrant Groups, Penetrant Removal Techniques, Type of Developers, Inspection Procedures, Sensitivity & Resolution, Accessories, Manufacturing Processes and types of Discontinuities, Codes, Procedures and acceptance standards, testing of Penetrant materials, Preservation of Inspection.

Practicals:  Visible (Red) and Fluorescent Penetrants of various types, Use of dry / wet solvent suspended developers. Interpretation of Indications, Recording and Reporting of Test results. Preparation of procedures.
 

5)         ULRASONIC TESTING (UT) : LEVEL – I

Theory :  Properties of Sound Waves, Generation of Ultrasound, Interaction of ultrasound with matter and boundaries, types of Probes, Test Techniques, Test Equipment, Instrumentation, Test Variables, Inspection Procedures, Types of Discontinuities.

Practicals: Calibration of Equipment for various types of Probes Discontinuity Detection and Location / Size Estimation Techniques. Recording of Test results.
 

6)         ULRASONIC TESTING (UT) : LEVEL – II

Theory :  Properties of Sound Waves, Generation of Ultrasound, Interaction of ultrasound with matter and boundaries, types of Probes, Test Techniques, Test Equipment, Instrumentation, Test Variables, Inspection Procedures, Manufacturing Processes and types of Discontinuities, Codes, Procedures and acceptance standards.

Practicals: Calibration of Equipment for various types of Probes,  use of different Calibration / Reference Blocks, Test Techniques, Discontinuity Detection & Location Procedures, BEAM SPREAD / PROFILE, Discontinuity size estimation techniques (DGS,DAC) Interpretation of Indications, Recording and Reporting of Test results.
 

7)          RADIOGRAPHIC TESTING (RT) : LEVEL – I

Theory : Nuclear Physics, Interaction of Radiation with Matter, Shielding, Radiation Detectors, Biological Effects, Radiation Protection, Basic safety rules, Sources of Radiation and their characteristics, Film construction and Film Processing, Exposure Techniques and Calculations, Sensitivity & Definition, Use of I.Q.I., Shim and Densitometers,  Other Accessories, Types of Discontinuities.

Practicals:   Radiography of Castings and Welding by X-ray and Gamma ray using films. Recording of Test results.
 

8)         RADIOGRAPHIC TESTING (RT) : LEVEL – II

Theory : Nuclear Physics, Interaction of Radiation with Matter, Shielding, Radiation Detectors, Biological Effects, Radiation Protection, Basic Rules & Techniques, Sources of Radiation and their characteristics, Film Radiography and Film Processing, Inspection Techniques and Procedures, Sensitivity & Definition, I.Q.I.S, Other Accessories, Types of Discontinuities.

Practicals:   Radiography of Castings and Welding by X-ray and Gamma ray using films. Interpretation of Indications, Recording and Reporting of Test results.
 

9)         INTERPRETATION OF RADIOGRAPHS

Theory : Nuclear Physics, Interaction of Radiation with Matter, Shielding, Radiation Detectors, Biological Effects, Radiation Protection, Basic Rules & Techniques, Sources of Radiation and their characteristics, Film Radiography and Film Processing, Inspection Techniques and Procedures, Sensitivity & Definition (Definition), I.Q.I.S, Other Accessories, Types of Discontinuities.

Practicals:  INTERPRETATION OF Radiograph’s of Castings and Welding by X-ray and Gamma ray using films.
 

10)       VISUAL INSPECTION (VT) LEVEL – I

Theory: Introduction to Visual Testing, Fundamentals of Vision, Test Equipments such as mirrors, magnifiers, boroscopes, fiberscope, Manufacturing Processes and Discontinuities.

Practicals:  Use of Test Equipments, Inspection of Weldments, Forgings, etc. Recording of Test results.
 

11)       VISUAL INSPECTION (VT) LEVEL – II

Theory: Introduction to Visual Testing, Fundamentals of Vision, Test Equipments such as mirrors, magnifiers, boroscopes, fiberscope, Processes and Discontinuities.

Practicals:  Use of Test Equipments, Inspection of Welds, Forgings, etc Interpretation of Indications, Recording and Reporting of Test results.
 

12)      EDDY CURRENT TESTING (ECT) LEVEL – I

Theory : Basic principles of Eddy currents and electromagnetism, Flux Leakage Theory, Physical Properties of Metals, Instrumentation, Type of Coils, Applications of ECT.

Practicals:  Conductivity Meter, Crack Detector, Metal sorter, Coating Thickness Gauge. Recording of Test results.
 

13)     ELECTROMAGNETIC TESTING (ECT) LEVEL – II

Theory : Basic principles of Eddy currents and electromagnetism, Flux Leakage Theory, Physical Properties of Metals, Instrumentation Type of Coils Applications of ECT.

Practicals:  Conductivity Meter, Crack Detector, Metal sorter, Coating Thickness’ Gauge. Interpretation of Indications, Recording and Reporting of Test results
 

14)     WELDING INSPECTOR :

Theory: Attributes of a Welding Inspector, Basics of Welding Metallurgy, Major Welding Consumables, Welding Symbols, Welding Discontinuities, welding processes, destructive and non destructive tests on welds. codes (API 1104/ section IX)

 Practicals:  use of welding gauge, profile gauge, micrometer, vernier, demonstration of NDT of welds by various methods. interpretaton of weld radiograph.
 

15)     NDT FOR MANAGERS :

 Theory: NDT – Definition & Philosophy, Fitness for Purpose Concept, Theory, Application and Limitations of Various NDT Techniques, Importance of Training & Certification, Costing.

Practicals: Demonstration of Major NDT Methods.
 

16)     NDT FOR ENGINEERS :

Theory: Definition and Philosophy, Fitness for Purpose, Concept NDT Methods and their Applications, Manufacturing Processes and Discontinuities such as due to Fatigue, Stress Corrosion, Hydrogen Embrittlement etc.. Selection of NDT Methods, and Importance of Written Procedures, Commonly Used Codes & Standards.     

Practicals: Demonstration of Major NDT Methods & Techniques...
 

17)     NDT FOR DESIGNERS :

Theory: NDT – Definition & Philosophy, Fitness for Purpose Concept, Theory, Application and Limitations of Various NDT Techniques, Importance of Training & Certification, Costing.

Practicals: Demonstrations of Major NDT Methods.

 
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