COURSE CONTENTS
1) MAGNETIC PARTICLE TESTING
(MPT) : LEVEL – I
Theory:
Basics of
Magnetism, Magnetization Techniques, Types of currents, Inspection Mediums,
Inspection Techniques, Test Equipments & Accessories, Demagnetisation, Types
of Indications, Manufacturing processes and types of discontinuities.
Practicals: Yokes, Prods, Headshot, Central Conductor and Coil
Techniques, Using dry / wet ordinary / wet fluorescent powders, Interpretation
of indications, Demagnetisation , Recording of Test results.
2) MAGNETIC PARTICLE TESTING
(MPT) : LEVEL – II
Theory:
Basics of
Magnetism & Electromagnetism, Magnetisation Techniques and selection, Types
of Currents, Inspection Mediums, Inspection
Techniques, Test Equipment & Accessories, Demagnetisation Techniques ,
Manufacturing Processes and types of Discontinuities, Codes, Procedures and
acceptance standards, Understanding procedures,
Practicals: Yokes, Prods, Headshot, Central Conductor, Coil
Techniques, Using dry, wet ordinary and wet fluorescent powders,
Demagnetisation, Interpretation of Indications, Recording and Reporting of Test
results, Preparation of procedures.
3) LIQUID (DYE) PENETRANT
TESTING (LPT) : LEVEL – I
Theory
: Basics of
Penetrant Testing , Penetrant Groups, Pre-cleaning Methods, Penetrant Removal
Techniques, Types of Developers and application procedures, Inspection Procedures,
, Sensitivity & Resolution concepts, Accessories, Types of Discontinuities.
Practicals:
use of Visible
(Red) and Fluorescent Penetrant of various types, Use of dry/ wet/ solvent suspended developers. Interpretation
of Indications, Recording of Test
results.
4) LIQUID (DYE) PENETRANT
TESTING (LPT) : LEVEL – II
Theory:
Basics of
Penetrant Testing, Precleaning Methods, Penetrant Groups, Penetrant Removal
Techniques, Type of Developers, Inspection Procedures, Sensitivity &
Resolution, Accessories, Manufacturing Processes and types of Discontinuities,
Codes, Procedures and acceptance standards, testing of Penetrant materials,
Preservation of Inspection.
Practicals: Visible (Red) and Fluorescent Penetrants of various
types, Use of dry / wet solvent suspended developers. Interpretation of
Indications, Recording and Reporting of Test results. Preparation of procedures.
5) ULRASONIC TESTING (UT) :
LEVEL – I
Theory
: Properties of Sound Waves, Generation of
Ultrasound, Interaction of ultrasound with matter and boundaries, types of
Probes, Test Techniques, Test Equipment, Instrumentation, Test Variables,
Inspection Procedures, Types of Discontinuities.
Practicals: Calibration of Equipment
for various types of Probes Discontinuity Detection and Location / Size
Estimation Techniques. Recording of Test results.
6) ULRASONIC TESTING (UT) :
LEVEL – II
Theory
: Properties of Sound Waves, Generation of
Ultrasound, Interaction of ultrasound with matter and boundaries, types of
Probes, Test Techniques, Test Equipment, Instrumentation, Test Variables,
Inspection Procedures, Manufacturing Processes and types of Discontinuities,
Codes, Procedures and acceptance standards.
Practicals:
Calibration of
Equipment for various types of Probes, use of different Calibration / Reference
Blocks, Test Techniques, Discontinuity Detection & Location Procedures, BEAM SPREAD / PROFILE, Discontinuity size
estimation techniques (DGS,DAC) Interpretation of Indications, Recording and
Reporting of Test results.
7) RADIOGRAPHIC TESTING (RT) :
LEVEL – I
Theory
: Nuclear
Physics, Interaction of Radiation with Matter, Shielding, Radiation Detectors,
Biological Effects, Radiation Protection, Basic safety rules, Sources of
Radiation and their characteristics, Film construction and Film Processing,
Exposure Techniques and Calculations, Sensitivity & Definition, Use of
I.Q.I., Shim and Densitometers, Other
Accessories, Types of Discontinuities.
Practicals:
Radiography of Castings and Welding by X-ray
and Gamma ray using films. Recording of Test results.
8) RADIOGRAPHIC TESTING (RT) :
LEVEL – II
Theory
: Nuclear
Physics, Interaction of Radiation with Matter, Shielding, Radiation Detectors,
Biological Effects, Radiation Protection, Basic Rules & Techniques, Sources
of Radiation and their characteristics, Film Radiography and Film Processing,
Inspection Techniques and Procedures, Sensitivity & Definition, I.Q.I.S,
Other Accessories, Types of Discontinuities.
Practicals:
Radiography of Castings and Welding by X-ray
and Gamma ray using films. Interpretation of Indications, Recording and
Reporting of Test results.
9) INTERPRETATION OF
RADIOGRAPHS
Theory
: Nuclear
Physics, Interaction of Radiation with Matter, Shielding, Radiation Detectors,
Biological Effects, Radiation Protection, Basic Rules & Techniques, Sources
of Radiation and their characteristics, Film Radiography and Film Processing,
Inspection Techniques and Procedures, Sensitivity & Definition (Definition), I.Q.I.S,
Other Accessories, Types of Discontinuities.
Practicals:
INTERPRETATION
OF Radiograph’s of Castings and Welding by X-ray and Gamma ray using films.
10) VISUAL INSPECTION (VT) LEVEL – I
Theory:
Introduction
to Visual Testing, Fundamentals of Vision, Test Equipments such as mirrors,
magnifiers, boroscopes, fiberscope, Manufacturing Processes and
Discontinuities.
Practicals:
Use of Test Equipments, Inspection of
Weldments, Forgings, etc. Recording of Test results.
11) VISUAL INSPECTION (VT) LEVEL – II
Theory:
Introduction
to Visual Testing, Fundamentals of Vision, Test Equipments such as mirrors,
magnifiers, boroscopes, fiberscope, Processes and Discontinuities.
Practicals:
Use of Test Equipments, Inspection of Welds,
Forgings, etc Interpretation of Indications, Recording and Reporting of Test
results.
12) EDDY CURRENT TESTING (ECT) LEVEL – I
Theory
: Basic
principles of Eddy currents and electromagnetism,
Flux Leakage Theory, Physical Properties of Metals, Instrumentation, Type of
Coils, Applications of ECT.
Practicals:
Conductivity Meter, Crack Detector, Metal
sorter, Coating Thickness Gauge. Recording of Test results.
13) ELECTROMAGNETIC TESTING (ECT) LEVEL – II
Theory
: Basic
principles of Eddy currents and electromagnetism,
Flux Leakage Theory, Physical Properties of Metals, Instrumentation Type of
Coils Applications of ECT.
Practicals:
Conductivity Meter, Crack Detector, Metal
sorter, Coating Thickness’ Gauge. Interpretation of Indications, Recording and
Reporting of Test results
14) WELDING INSPECTOR :
Theory:
Attributes of
a Welding Inspector, Basics of Welding Metallurgy, Major Welding Consumables,
Welding Symbols, Welding Discontinuities, welding processes, destructive and
non destructive tests on welds. codes (API 1104/ section IX)
Practicals: use of welding
gauge, profile gauge, micrometer,
vernier, demonstration of NDT of welds by various methods. interpretaton of
weld radiograph.
15) NDT FOR MANAGERS :
Theory: NDT – Definition & Philosophy, Fitness for
Purpose Concept, Theory, Application and Limitations of Various NDT Techniques,
Importance of Training & Certification, Costing.
Practicals: Demonstration of Major NDT
Methods.
16) NDT FOR ENGINEERS :
Theory: Definition and Philosophy,
Fitness for Purpose, Concept NDT Methods and their Applications, Manufacturing
Processes and Discontinuities such as due to Fatigue, Stress Corrosion,
Hydrogen Embrittlement etc.. Selection of NDT Methods, and Importance of
Written Procedures, Commonly Used Codes & Standards.
Practicals: Demonstration of Major NDT
Methods & Techniques...
17) NDT FOR DESIGNERS :
Theory: NDT – Definition &
Philosophy, Fitness for Purpose Concept, Theory, Application and Limitations of
Various NDT Techniques, Importance of Training & Certification, Costing.
Practicals: Demonstrations of Major NDT
Methods.
